Option C: Large-scale automated production

This option is designed for filter manufacturers who need higher output, better process connection and more stable production management. If you already have stable customers, repeated orders and a clear plan to expand production, this option is worth considering.

Based on your specific requirements, we prioritize the optimization of key processes to establish a more efficient production system.

Discover the features of MOER's program for you
Automation Level:
This plan improves automation in key processes, such as material feeding, pleating, gluing, cutting, trimming, testing and process connection. The final level can be adjusted according to your product type, output target and budget.
Production Capacity:
Suitable for medium-to-large batch production. If you have OEM projects or long-term orders, this plan can help improve output and reduce repeated manual work.
Service:
MOER can help plan the machine configuration based on your filter drawings, material, pleat height, working width, target output and workshop layout.
> Machine Recommendations:

For this plan, we recommend equipment combinations for higher output and better process connection. The final solution can be customized according to your filter type and production target.

JSMRFJ-110 Full-auto High Speed Turntable Seaming Machine
JSMRFJ-110 Full-auto High Speed Turntable Seaming Machine

Product Capability: 35–45 cans/min
Seaming Diameter: Φ50–160 mm
Filter Assembly Height: 60–370 mm
Steel Thickness Range: 0.5–0.8 mm
Turntable Stations: 12
 

16-Station Truck Air Filter Turntable Curing Oven
16-Station Truck Air Filter Turntable Curing Oven

Seal Speed: 180 pcs/h
Filter Height: 500 mm
Diameter Range: Φ450 mm
Temperature Range: RT–250°C

Filter Media Pleating and Gluing Production Line
JSMR-PP-700 Filter Media Pleating and Gluing Production Line

Max Width: 700 mm
Pleating Height: 3–70 mm
Pleating Speed: 0–400 pleats/min
Gluing Speed: 25 m/min
Gluing Height Range: 8–80 mm
Gluing Lines: 2 × 26

JSMRAB-600 Hydraulic Filter Element Middle Seam Gluing Line

Production Capacity: 2 pcs/min
Filter Element Diameter Range: 60–200 mm
Maximum Filter Element Length: 630 mm

Total Input Calculation
Total Input Calculation
The estimated equipment investment is around USD 300,000 to 800,000+. This plan usually requires about 400 to 1,000 square meters or more of workshop space and 6 to 15 workers, depending on the production layout and automation level.
Advantages
Advantages
This option helps you build a more complete production system. It can improve production efficiency, reduce repeated manual operation and make quality more stable for regular batch orders. It is suitable for customers who want long-term capacity growth, better process management and stronger production competitiveness.
Other Options
Option A: Small-batch, multi-variety production
If you are just starting filter production, or your orders are still small but cover different filter sizes, this plan is a practical choice. You do not need to build a complete production line at the beginning. You can start with key machines first, learn the process step by step, and add more equipment when your orders become stable.
Option B: Steady multi-variety output, higher efficiency
Option B is suitable for customers who have some filter production experience and want to move from basic machine operation to a more stable and efficient production process. If you already have regular filter orders and want to improve production efficiency, we recommend considering this plan.
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