Welding Method: Double-Head Hot Plate Welding
Max. Filter Element Length: 40 inches
Driving System: Servo-driven Mechanism
Heating Accuracy: ±2℃
Welding Cycle: Approx. 40 s / piece
The JSMRGH-1 High Flow Filter Element Double-Head End Cap Welding Machine is designed for end cap welding in high flow filter element production. It uses double-head hot plate welding to connect the filter element frame, membrane material, and sealing parts with stable welding strength.
This model helps manufacturers improve end cap welding consistency, sealing performance, and production reliability for high flow filter cartridges. With servo-driven movement, ±2℃ heating accuracy, 100 mm adjustable welding distance, and support for filter elements up to 40 inches, it is suitable for high flow filter production that requires stable end cap sealing quality.
Filter element positioning → The high flow filter element and end cap parts are positioned according to the required filter length, welding distance, and product structure.
Distance adjustment → The welding distance can be adjusted within 100 mm to match different high flow filter element specifications.
Hot plate heating → The hot plate system heats the welding area according to the required temperature setting and material condition.
Double-head end cap welding → The double-head structure welds the end cap area to connect the filter element frame, membrane material, and sealing parts.
Finished element output → After welding, the filter element is ready for cooling, inspection, trimming, or later high flow cartridge production steps.
| Model | JSMRGH-1 |
| Machine Type | High Flow Filter Element Double-Head End Cap Welding Machine |
| Welding Application | High Flow Filter Element End Cap Welding |
| Welding Method | Double-Head Hot Plate Welding |
| Driving System | Servo-driven Mechanism |
| Max. Filter Element Length | 40 inches |
| Distance Adjustment | 100 mm Adjustable Distance |
| Applicable Materials | PP, PES, PMMA and Related Materials |
| Equipment Power | 8 kW |
| Power Supply | 380 V / 50 Hz |
| Operating Air Pressure | 6 Kg/cm² |
| Heating Accuracy | ±2℃ |
| Temperature Range | Room Temperature–400℃ |
| Welding Cycle | Approx. 40 s / piece |
| Overall Dimensions | 2600 × 1050 × 1800 mm |
| Machine Weight | Approx. 900 Kg |
The double-head structure is designed for high flow filter element end cap welding, helping improve welding efficiency and maintain consistent production quality.
Hot plate welding creates a firm connection between the filter element structure and sealing parts, supporting better sealing performance and leakage resistance.
The servo-driven mechanism helps improve positioning accuracy and movement stability during the end cap welding process.
With ±2℃ heating accuracy and a temperature range up to 400℃, the machine helps maintain stable welding conditions for different production batches.
The 100 mm adjustable distance design allows the machine to match different filter element specifications, including products up to 40 inches long.
The machine can be used for PP, PES, PMMA, and related materials commonly used in high flow filter element manufacturing.
To confirm whether this model fits your high flow filter cartridge end cap welding process, the following details are usually needed for machine selection or technical recommendation.
This model belongs to high flow filter cartridge production equipment and also covers the filter sealing process by double-head hot plate end cap welding. You may also compare related machines in the following categories:
Applicable Cartridge Diameter: 82–152.4 mm / 3"–6"
Compatible Filter Type: 3M, Parker, Pall and Equivalent High Flow Cartridges
Cutting Cycle: Approx. 20 s / pc
Equipment Power: 2.5 kW
Welding Technology: Ultrasonic Edge Welding
Applicable Materials: PP, PTFE, Non-woven Fabrics
Machine Total Power: 1 kW
Power Supply: 380 V / 50 Hz
Air Supply Pressure: 0.6 MPa
Max. Width: 700 mm
Adjustable Pleating Height: 3–70 mm
Pleating Speed: 0–400 pleats/min
Heating Temperature: Normal–300°C
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