JSMRGH-1 High Flow Filter Element Double-Head End Cap Welding Machine

Welding Method: Double-Head Hot Plate Welding
Max. Filter Element Length: 40 inches
Driving System: Servo-driven Mechanism
Heating Accuracy: ±2℃
Welding Cycle: Approx. 40 s / piece

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Product Description

JSMRGH-1 High Flow Filter Element Double-Head End Cap Welding Machine is designed for end cap welding in high flow filter element production. It uses hot plate welding technology to connect the filter element frame, membrane material, and sealing parts, helping improve sealing performance, leakage resistance, and mechanical strength.

The machine adopts a servo-driven mechanism and integrated pneumatic system for stable operation. With accurate temperature control and adjustable welding distance, it can support filter elements up to 40 inches and is suitable for PP, PES, PMMA, and related filter materials.

Parameters

Item	Specification
Model	JSMRGH-1
Machine Type	High Flow Filter Element Double-Head End Cap Welding Machine
Welding Method	Hot Plate Welding
Driving System	Servo-driven Mechanism
Max. Filter Element Length	40 inches
Distance Adjustment	100 mm Adjustable Distance
Applicable Materials	PP, PES, PMMA and Related Materials
Equipment Power	8 kW
Power Supply	380 V, 50 Hz
Operating Air Pressure	6 Kg/cm²
Heating Accuracy	±2℃
Temperature Range	Room Temperature ~ 400℃
Welding Cycle	Approx. 40 s / piece
Overall Dimensions	2600 × 1050 × 1800 mm
Machine Weight	Approx. 900 Kg

Features

Double-Head End Cap Welding

The double-head structure is designed for high flow filter element end cap welding, helping manufacturers improve welding efficiency and maintain consistent production quality.

Reliable Hot Plate Welding Process

Hot plate welding creates a firm connection between the filter element structure and sealing parts, supporting stable sealing performance for high-reliability filtration products.

Servo-Driven Stability

The servo-driven mechanism helps improve positioning accuracy and movement stability during the welding process.

Accurate Temperature Control

With ±2℃ heating accuracy, the machine helps maintain stable welding conditions for different materials and production batches.

Adjustable Welding Distance

The adjustable distance design allows the machine to handle different filter element specifications, including products up to 40 inches long.

Suitable for Multiple Materials

The machine can be used for PP, PES, PMMA, and related materials commonly used in high flow filter element manufacturing.

Applications

The high flow filter elements produced with this equipment can be used in filtration products for the following industries and applications:

• Electronics industry: pre-filtration for reverse osmosis water treatment systems
• Medical industry: filtration for pharmaceuticals, biological products, plasma products, compressed air, and atmospheric air
• Food and beverage industry: filtration for mineral water, drinks, fruit juice, wine, and related beverages
• Chemical industry: filtration for organic solvents and printing inks
• Petroleum industry: filtration for oilfield replenishment water
• Other industrial applications: filtration for electroplating solutions, metal cutting fluids, photographic media, and magnetic media resists

Manufacturer Support

• Custom machine solution available
• Machine configuration can be adjusted according to filter element size and material
• Technical support for high flow filter element production process matching
• Production line integration support available
• After-sales service support